Expeditionary Manufacturing

Expeditionary Manufacturing

Manufacturing capability at the point of need.

A113 Defense is developing an AI-enabled expeditionary manufacturing architecture designed to transform digital designs, damaged components, and operational requirements into deployable manufacturing solutions closer to the tactical edge.

EXPEDITIONARY MANUFACTURING CELLSCANSOVEREIGN AI / EDGEMANUFACTURE

From supply chain to digital supply

Move the factory forward

Traditional sustainment depends on physical inventories, transportation networks, distribution centers, and predictable access to replacement components.

Contested operations can disrupt every link in that chain.

A113 Defense is developing an expeditionary manufacturing architecture intended to complement traditional logistics by moving selected manufacturing and repair capabilities closer to the point of need.

  1. 01Mission need
  2. 02Identify / scan
  3. 03Sovereign AI
  4. 04Digital engineering
  5. 05Secure technical data
  6. 06Manufacture
  7. 07Inspect
  8. 08Install
  9. 09Return to mission

The A113 Expeditionary Manufacturing Cell

A deployable manufacturing ecosystem

The A113 Expeditionary Manufacturing Cell is envisioned as a modular, scalable architecture capable of being configured for different missions and deployment environments. Modules are selected against the mission; the interface between them is the constant.

01

Additive manufacturing

Polymer and advanced-material additive manufacturing for mission-appropriate components, tooling, fixtures, housings, adapters, and replacement parts.

02

3D scanning & reverse engineering

Digitization of existing or damaged components to support engineering analysis, repair, reproduction, and configuration management where authorized.

03

Sovereign AI

Local AI capabilities designed to assist with component identification, technical-data retrieval, engineering workflows, manufacturing planning, and decision support without requiring continuous commercial-cloud connectivity.

Autonomy & sovereign stack

04

Digital engineering

Digital workflows connecting design, simulation, manufacturing, inspection, configuration control, and sustainment.

05

Secure digital parts library

Controlled technical-data repositories designed to allow authorized manufacturing of approved components while maintaining configuration, access, and cybersecurity controls.

06

Quality & inspection

Inspection and digital traceability workflows designed to help verify that manufactured components meet applicable engineering and mission requirements.

07

Resilient power

Integrated energy storage and power-management architectures capable of supporting manufacturing, computing, communications, sensors, and associated expeditionary equipment.

Mission Power

08

Edge compute

Local compute infrastructure supporting AI, engineering applications, manufacturing workflows, and secure data operations in disconnected or degraded environments.

Architecture

What can be manufactured?

Mission-driven manufacturing

Autonomous systems

  • UAS airframe components
  • Payload mounts
  • Sensor mounts
  • Battery trays
  • Landing components
  • Protective housings
  • Mission-specific adapters

Vehicle sustainment

  • Brackets
  • Clamps
  • Covers
  • Cable management
  • Ducting
  • Non-critical fittings
  • Equipment mounts

C5ISR

  • Radio mounts
  • Sensor enclosures
  • Antenna components
  • Equipment adapters
  • Cable-management components
  • Ruggedized housings

Maintenance

  • Jigs
  • Fixtures
  • Templates
  • Alignment tools
  • Protective fixtures
  • Specialized maintenance aids

Expeditionary infrastructure

  • Equipment mounts
  • Connectors
  • Protective components
  • Shelter hardware
  • Field-repair components

Manufacturing of any component is subject to applicable technical-data rights, engineering approval, material requirements, quality standards, cybersecurity controls, and applicable military airworthiness, safety, or configuration-management requirements.

Autonomous system sustainment

Design autonomy for field sustainment

Future autonomous systems should be engineered around sustainability from the beginning.

A113 Defense's approach considers field-manufacturable components as part of autonomous-system architecture, potentially allowing selected damaged or consumed components to be manufactured closer to the operating environment.

  1. 01UAS / UGV damage
  2. 02Assess
  3. 03Identify component
  4. 04Retrieve approved digital model
  5. 05Manufacture
  6. 06Inspect
  7. 07Replace
  8. 08Return to operation

Contested logistics

Manufacturing as a logistics capability

In contested environments, logistics itself becomes a vulnerability.

Expeditionary manufacturing can complement traditional supply chains by replacing selected physical inventory with controlled digital inventory and localized production.

Reduce logistics burden

Reduce the need to transport selected low-volume replacement components.

Shorten repair cycles

Produce appropriate components closer to where equipment is maintained.

Increase resilience

Provide alternative sustainment pathways when conventional logistics are disrupted.

Accelerate adaptation

Rapidly engineer mission-specific mounts, adapters, tooling, and integration components.

Deployment concepts

Manufacturing wherever the mission requires

Containerized

Deployable manufacturing cells integrated into ISO-container-based systems.

Mobile

Vehicle-transportable manufacturing capabilities supporting distributed operations.

Forward operating base

Manufacturing and repair capability supporting deployed forces.

Maritime

Shipboard and expeditionary maritime manufacturing concepts.

Autonomous system support

Manufacturing cells optimized for UAS, UGV, sensor, and robotic-system sustainment.

Technology ecosystem

Integrating best-of-breed technology

A113 Defense is developing the Expeditionary Manufacturing architecture as an open integration ecosystem capable of incorporating leading commercial, defense, government, and academic technologies.

The architecture is intended to integrate additive manufacturing platforms, advanced materials, AI, edge computing, scanning, digital engineering, inspection, cybersecurity, and resilient energy technologies into mission-configurable systems.

Experimentation

Built to be tested in the field

A113 Defense seeks to work with military organizations, government laboratories, universities, manufacturers, and technology companies to prototype and evaluate expeditionary manufacturing capabilities under operationally relevant conditions.

  • Contested logistics
  • Forward maintenance
  • Autonomous-system sustainment
  • Digital supply chains
  • Rapid repair
  • Distributed manufacturing
  • Secure technical-data management
  • Resilient expeditionary power
  • AI-assisted engineering and manufacturing
Collaborate with A113 Defense

From digital file to mission-ready capability.

A113 Defense is working toward a future where manufacturing becomes a distributed, intelligent, and resilient component of military logistics.